蒙牛打造宁夏超级工厂，数智化为乳业新质生产力“画像”

新京报网07-17

高速纸包灌装系统平均每秒灌装12包牛奶，一盒牛奶从牧场到包装下线全程不超2小时……在蒙牛宁夏工厂，数智化应用不仅打造出全球乳业年度最高人效比，也让乳业新质生产力从蓝图变为现实。作为中国乳业“国家队”，蒙牛集团不断深化对发展新质生产力的认识和企业主体责任，持续推进“全要素创新”、加强“全维度协同”，着力打造新质生产力，推动中国乳业向“高科技、高效能、高质量”跃升，不断促进中国乳业高质量发展。蒙牛宁夏...

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Ningxia, turning digital intelligence into a \"portrait\" of new productivity in the dairy industry","themeId":null,"isJumpTheme":false,"ttsUrl":null,"symbols_score_info":{"02319":0.9},"content_text":"高速纸包灌装系统平均每秒灌装12包牛奶，一盒牛奶从牧场到包装下线全程不超2小时……在蒙牛宁夏工厂，数智化应用不仅打造出全球乳业年度最高人效比，也让乳业新质生产力从蓝图变为现实。作为中国乳业“国家队”，蒙牛集团不断深化对发展新质生产力的认识和企业主体责任，持续推进“全要素创新”、加强“全维度协同”，着力打造新质生产力，推动中国乳业向“高科技、高效能、高质量”跃升，不断促进中国乳业高质量发展。蒙牛宁夏工厂。 受访者供图数智化超级工厂2023年5月，蒙牛宁夏工厂落成投产。作为全球乳业首座全数智化超级工厂和单体最大的液体奶工厂，宁夏工厂全面投产后可实现“百人百亿”，即100名员工每年创造100亿元产值。走进蒙牛宁夏工厂，可以看到工人不再是传统的等待式工作，而是作为生产要素的一环实时响应系统调度，实现一人多岗的转变，达到生产过程的高度智能化和高效化。蒙牛宁夏工厂生产线。 受访者供图“以前光指挥调度运奶车进场、卸奶和洗车就需要20多个工作人员，现在全自动无人化。传统工厂人工卸一车货需要两三个小时，宁夏工厂通过智慧采供系统可以实现原辅料一键入库，全程只需2分钟。”蒙牛宁夏工厂运营指挥平台指挥官高会雷介绍，该工厂已通过数智化技术成为4.0版本“超级工厂”，可实现全系统、全链条、全流程、全自动的全数智化覆盖。蒙牛宁夏工厂的战略意义还在于，在增长动能上带动“种植＋养殖”一体化发展，为当地产业链带来3000多个岗位；在价值链条上，以优化过程指标为运营逻辑，实现自动化和智能化生产模式；商业模式上，为蒙牛数十家工厂改造树立范例，对外技术产品服务可实现商业化复制。“134556”高效能密码宁夏工厂建设是蒙牛集团推动打造乳业新质生产力、实现数智化转型升级的重要举措。为此，蒙牛总结出一套“134556”高效能密码。“1”指高效、智能、绿色可持续的整体定位；“5、6、3”是触达高效转型的数智化依托，即在线排产、在线付料、在线检测、在线运维、在线决策的“5个在线”，搭建智慧采供、智慧能源、智慧生产、智慧检验、智慧物流、智慧园区“6个平台”，彻底打通从牧场到餐桌的全产业链、生产制造商的全设备链、企业资源计划到生产线的全系统链等“3个全链条”；另一个“5”是实现价值链条、增长动能、组织能力、企业治理和商业模式“5大转型”；“4”是指用坪效、人效、品效、能效“4效合一”指标来评测宁夏工厂的高效能质量。蒙牛宁夏工厂检测实验室。 受访者供图经过一年运行，蒙牛宁夏工厂4大指标测评表现优异。与传统工厂相比，宁夏工厂空间利用率提升37%，包装效率提升67%，坪效提升1.06倍；在人效上，劳动生产率提高近20倍，实现百人百亿的突破；在品效上，通过关键质量点实时在线检测等技术，不仅实现转型效率提升15%，还能保证每一包牛奶品质上乘、标准统一；在能效上，智慧能源系统可优化设备数量，减少异常损耗，实现能源消耗整体降低43%。凭借更智慧、更绿色、更高效、更品质的制造表现，蒙牛宁夏工厂获得多项权威认可。2023年3月，蒙牛宁夏工厂获得美国绿色建筑委员会颁发的LEED绿色建筑金级认证。同年，宁夏工厂获“乳制品智能制造示范基地”和2023年度国家级“智能制造示范工厂揭榜单位”。2024年1月，蒙牛宁夏工厂报送的《蒙牛宁夏智慧档案室建设创新实践》被国家档案局评为“2023年度企业档案工作有一定借鉴意义案例”。创新绿色引领乳业新质生产力加快发展新质生产力是乳业高质量发展的应有之义。宁夏工厂数智化转型方向，也是蒙牛发展新质生产力的战略方向。在科研创新方面，近些年，蒙牛联合培育出优质苜蓿系列品种，推进奶牛基因改良和高效扩繁技术，突破上游“卡脖子”技术；联合江南大学研发的“MLCT结构脂与新型OPO”婴配粉科研成果打破技术垄断；自主研发的母乳低聚糖通过中美两国审批认证。今年6月，蒙牛集团作为主要完成单位提报的“优良乳酸菌种质资源挖掘与产业化关键技术创新及应用”，再度获国家科学技术进步奖二等奖。绿色发展是高质量发展的底色，新质生产力本身就是绿色生产力。为此，蒙牛持续践行“2030年实现碳达峰，2050年实现碳中和”的双碳目标。在上游，蒙牛旗下中国圣牧累计种植沙生树9700万棵，绿化沙漠200多平方公里。在生产环节，蒙牛累计打造30座国家级绿色工厂，在云南曲靖建设国内乳业首家双认证“零碳”工厂。在下游，蒙牛优化包装材料和设计，降低产品碳足迹，“蒂兰圣雪”冰淇淋等多款产品实现了碳中和。文/郭铁编辑 祝凤岚校对 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